Abaco Systems is a global leader in modular, high performance, open architecture, standards-based rugged embedded computing for the most demanding applications in defense and industry. Our products and solutions are found in high-profile military/aerospace sea, land and air programs, plus commercial and industrial organizations in which rugged reliability is mission-critical

Abaco Systems is a global leader in modular, high performance, open architecture, standards-based rugged embedded computing for the most demanding applications in defense and industry. Our products and solutions are found in high-profile military/aerospace sea, land and air programs, plus commercial and industrial organizations in which rugged reliability is mission-critical.

Job Summary:

We are seeking a Mechanical/Thermal Design Engineer with expertise in developing thermally and structurally challenging products for rugged environments. You will design advanced thermal and structural solutions for ruggedized single-board computers and other electronic devices, used primarily in conduction and convection-cooled environments, while also having knowledge of air flow through and liquid cooling techniques. This position offers the opportunity to work with a global team, leveraging best practices from international sites, and contributing to innovative designs for military and aerospace applications. We value a culture of continuous improvement to ensure our solutions remain at the forefront of the industry.

Key Responsibilities:

• Design, develop, and evaluate rugged electronic products for military and aerospace applications
• Perform structural and thermal analysis to ensure compliance with stringent performance and environmental specifications
• Create detailed CAD models and comprehensive drawing packages for component fabrication
• Lead shock, vibration, and thermal testing to validate and optimize product designs
• Support prototype builds, including first article inspections, ensuring accuracy and functionality
• Collaborate closely with customers and vendors to ensure designs meet performance standards and customer specifications
• Propose design strategies and establish key parameters for successful project execution
• Contribute to a global team, sharing best practices across sites to drive continuous improvement

Education and Experience:

• Bachelor's degree in mechanical or Aeronautical Engineering from an accredited institution

• 2+ years of professional mechanical design experience (internship or co-op experience also considered)

Desired Qualifications/Characteristics:

• Expertise in 3D CAD software (e.g., SolidWorks), with strong mechanical design skills
• Experience in thermal, flow, and structural analysis
• Understanding of materials and processes used in rugged electronic packaging
• Familiarity with shock, vibration, and thermal testing methods
• Proactive problem-solver with the ability to work independently and make informed decisions with minimal supervision
• Strong communication skills, both written and verbal, with the ability to convey complex technical information
• A collaborative team player, capable of managing design and schedule targets within project constraints
• Experience with air flow through and liquid cooling systems is highly desirable

Abaco is a Department of Defense (DoD) supplier and as such employees may work with or be exposed to export-controlled information and/or information that has been designated as classified information.